The 2026 revised film free decal tutorial

Any chance we can get more details on how you decide on the measurements and radii of the border for your designs?
If I may opine; Tayda's enclosures are particularly close to the Hammond drawings (unlike boxes I've gotten from other places), so in my library of things are all of those PDFs so I match them basically to what's in the CAD (scaling up required on most of them). Can't say the same for other places' enclosures, however.


Great tutorial, Chris!
 
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I bought a sheet of sunnyscopa a few years ago and never used it because honestly I was intimidated. But this tutorial makes it sound not too hard. I already have an old toaster oven in the basement…

Here's a bit about the Sunnyscopa glue types...

W1+ is for smooth hard surfaces.
W2 is or porous and rough surfaces.
GW1-Pro, a replacement for Glue W1, W1+

 
Am I the only idiot who never realized the whole point was to transfer toner to the enclosure, and that you are meant to take off the film after? Is that what film free means? I think I've done this, maybe with just waterslides, but never removed the film..... :whistle:
 
Am I the only idiot who never realized the whole point was to transfer toner to the enclosure, and that you are meant to take off the film after? Is that what film free means? I think I've done this, maybe with just waterslides, but never removed the film..... :whistle:

That's what it means! Instead of setting the toner print in place with film and all, as you do with water slides, you glue the toner to the surface with film free.
 
Here's a bit about the Sunnyscopa glue types...

W1+ is for smooth hard surfaces.
W2 is or porous and rough surfaces.
GW1-Pro, a replacement for Glue W1, W1+


When I first got into these waterslide decals, I was using the W1+ glue, and generally had pretty decent results (based on GOTA's original tutorial). When I ran out, I ordered the newer GW1-Pro glue, and I've had more mixed results. I've generally had pretty good results with this glue on unfinished (i.e. raw aluminum) enclosures, but I don't consistently get a good transfer on factory-finished enclosures. The last two I did actually turned out pretty good. Two things that I think helped were (1) lightly wiping down the enclosures with acetone before applying the decals, and (2) making sure the decal itself was completely dry before applying the glue (I suspect I may have previously been inadvertently diluting the glue by not letting the decal dry enough). I'm keeping a living document of notes on GW1-Pro glue.
 
Has anyone tried the no-film in place of a waterslide for headstock decals btw? I’m curious how that might turn out.
I guess it would depend on the wood, finish on the headstock and gain filling. It could be done but might not look good. Most headstock waterslides use metallic inks that pop. They aren't toner. They have instructions for using it wood on the website.
 
How would you bake it tho
The instructions on their site detail curing for things that can’t be baked.
I guess it would depend on the wood, finish on the headstock and gain filling. It could be done but might not look good. Most headstock waterslides use metallic inks that pop. They aren't toner. They have instructions for using it wood on the website.
I’m mainly thinking with the metallic stuff that @Harry Klippton has used, since custom metallic decals tend to be either waterslides with really noticeable edges, or vinyl decals that don’t have fantastic adhesion.
 
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