falco_femoralis
Well-known member
One of my favorite pedals companies is Jam Pedals. I love their aesthetic and simplicity. I wanted to make something like their Ripply Fall, but modulation circuits are too big to just mash together and call it good. So I picked a cool chorus and put it in a 1590bb along with feetswitch to control my Deluxe Reverb's Tremolo and Reverb effects. I wanted the foot controls to be arranged like the Ripply Fall, but there also had to be room for the jacks and the other footswitchi, which meant I had to use a momentary footswitch with a relay board so it could fit above the circuit board.
I built the pedal and it didn't work. The modulation section wasn't working properly. I had to take the pedal apart to check the board out and troubleshoot, which was not fun considering the layout. So I rebuilt it, and this time I tried to make it more friendly to troubleshooting. However, once this was put together, the relay footswitch worked intermittently. What a fucking bummer since I hot glued the relay board to the back of the main board. So much for making it easier to troubleshoot. So I ripped the pedal apart again and shelved the PCB's while I could mull it over and work it out. When I did this, I found that one of the footswitch wires for the relay board was split open. At least it was an easy fix. Also, I sourced some NOS bbd chips from Small Bear, but after some reading discovered one or both are likely chinese fakes. So I purchased some cool audio units and here we are.
So this is the third time building this one. The enclosure is a little worse for wear as I wasn't gentle with it after the second time the pedal came apart. But I'd come so far and I was going to see it through.
Here's where we start: both boards are built and the enclosure is drilled. I wanted the knobs four across the top.
So this is where we're at with knobs and switches. Everything is off board
Starting with the wiring. I'm trying to tuck everything down as much as possible as there's going to be quite a bit
Here is the wiring for the boards. The pots are done, the two boards are connected, and the power and ground wires are on the main board. I haven't done the wiring for the relay board yet. The first time I put this together, I had the relay board hot glued to the underside of the main board and I wired everything up before moving it into the enclosure, but doing it that way I had to guess how long to make each wire and it was more of a mess than I'd like. This time around I set it up so the relay board is off to the side and I'm able to add the wires as I go and make sure they're all the correct length
Here I've put the boards in. The relay board and main board are wired up, and the pots are wired to the main board. The main board is attached to the enclosure thru the waveform toggle switch. The power and ground wires are attached to the main board. They are long enough that they will be routed to the power connector and then over to the relay board. I'm using the extra ground solder pads on the main board as a ground bus so I can connect the grounds of the jacks, LEDs for the two other toggle switches, and the relay board without it getting too weird with the wires. Because it's not like that already
And here we are. The stereo jack for the amp controls fits in the ceasar's cutout. The relay board is wedged in between the jack and footswitch with a healthy amount of hot glue on the back. I used a common anode tricolor LED for the indicator - red for tremolo, blue for reverb, and green for chorus. Wonder of wonders - the board works.
Here's the top view. This layout was worth the insanity inside the enclosure
And the indicator changes colors for the other circuits. The LED changes to the composite colors of each circuit if two are on - the trem and chorus make an orange indicator light, for example
The ceasar sounds great! I love the blend control. A while ago I built a Cepheid chorus but this has just a bit more to play with. I'm glad I stuck with it. The toggle switch is a super low profile short bat, and I set the height of the two lower footsweetch so they actuate above the toggle switch but below the center footswitch. I'm a bit bummed the relay switch doesn't make the sound we all love.
I built the pedal and it didn't work. The modulation section wasn't working properly. I had to take the pedal apart to check the board out and troubleshoot, which was not fun considering the layout. So I rebuilt it, and this time I tried to make it more friendly to troubleshooting. However, once this was put together, the relay footswitch worked intermittently. What a fucking bummer since I hot glued the relay board to the back of the main board. So much for making it easier to troubleshoot. So I ripped the pedal apart again and shelved the PCB's while I could mull it over and work it out. When I did this, I found that one of the footswitch wires for the relay board was split open. At least it was an easy fix. Also, I sourced some NOS bbd chips from Small Bear, but after some reading discovered one or both are likely chinese fakes. So I purchased some cool audio units and here we are.
So this is the third time building this one. The enclosure is a little worse for wear as I wasn't gentle with it after the second time the pedal came apart. But I'd come so far and I was going to see it through.
Here's where we start: both boards are built and the enclosure is drilled. I wanted the knobs four across the top.

So this is where we're at with knobs and switches. Everything is off board

Starting with the wiring. I'm trying to tuck everything down as much as possible as there's going to be quite a bit

Here is the wiring for the boards. The pots are done, the two boards are connected, and the power and ground wires are on the main board. I haven't done the wiring for the relay board yet. The first time I put this together, I had the relay board hot glued to the underside of the main board and I wired everything up before moving it into the enclosure, but doing it that way I had to guess how long to make each wire and it was more of a mess than I'd like. This time around I set it up so the relay board is off to the side and I'm able to add the wires as I go and make sure they're all the correct length

Here I've put the boards in. The relay board and main board are wired up, and the pots are wired to the main board. The main board is attached to the enclosure thru the waveform toggle switch. The power and ground wires are attached to the main board. They are long enough that they will be routed to the power connector and then over to the relay board. I'm using the extra ground solder pads on the main board as a ground bus so I can connect the grounds of the jacks, LEDs for the two other toggle switches, and the relay board without it getting too weird with the wires. Because it's not like that already

And here we are. The stereo jack for the amp controls fits in the ceasar's cutout. The relay board is wedged in between the jack and footswitch with a healthy amount of hot glue on the back. I used a common anode tricolor LED for the indicator - red for tremolo, blue for reverb, and green for chorus. Wonder of wonders - the board works.

Here's the top view. This layout was worth the insanity inside the enclosure

And the indicator changes colors for the other circuits. The LED changes to the composite colors of each circuit if two are on - the trem and chorus make an orange indicator light, for example

The ceasar sounds great! I love the blend control. A while ago I built a Cepheid chorus but this has just a bit more to play with. I'm glad I stuck with it. The toggle switch is a super low profile short bat, and I set the height of the two lower footsweetch so they actuate above the toggle switch but below the center footswitch. I'm a bit bummed the relay switch doesn't make the sound we all love.
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