build docs :
drive.google.com
I built a similar project from Aion, you might find some extra tips about the calibration there :
There's also a troubleshooting checklist p.29.
In my experience the BBD led is crucial to get some modulation, and to get the correct action from the controls.
Did you source the correct led, as mentioned in the build doc ? KSB-4234 or WP7113GT ?
If it's too bright it wont work correctly. Using a folded piece of paper between the led and the photoresistor might help to dim the light and figure out if the issue comes from there.
As Mybud said, if you try to calibrate with the photoresistor and its led exposed to the ambient light, it won't work correctly.
For calibration, you need to cover these parts with plastic tape or something.
However, in this circuit covering the BBD led and photoresistor isn't necessary, once the enclosure is closed.
Quoting Aion's doc :
"the original Lovetone unit does not use any sort of light seal on the LED/LDR pairs. When
developing the Quadratron (Doppelganger), it was found when testing against a real Doppelganger
that the clone only sounded exactly like an original when they were unsealed."
That's the expected behavior, it's the same on my build.
The tremolo is supposed to be noticeable. Aion's build doc mentions that vactrols won't work as well as led and LDR (p.16). They also give a link to the right leds, and the LDR are mentioned in the part list.
Another potential issue could be the multi-turns trimmers. I know some builders like them, but i cant calibrate anything with these, i get lost in all the turns, the usable range of action is impossible to find, i just turn and turn for ever...
I would replace them with these, for comfort :
View attachment 99776
Remember some controls are bipolar, meaning they are OFF when set at mid-rotation. It's the case for the Action potentiometer, which is your dry/wet control. At 12 o'clock it's only dry signal.
One last thing, the Deadend fx boss is often active on diystompboxes.com. His username is digi2t.
I'm sure he will be happy to help you.