The 2026 revised film free decal tutorial

I asked if there was interest in a new no film tutorial and all but one person responded with yes, so here we go. First off I'm gonna start with the link to the product page. https://www.sunnyscopa.com/products...YpgtioHWDll1Nx4ZxmFXcJ&variant=36426730143910

What I like about this product to those new around here, is that I can get great enclosure art and not be tied down by shipping, tarrifs and workshop wait times. You will need a laser printer. I only have a black toner printer, but I have seen amazing results with color laser printers. The downside is the toner cost is very expensive on color. So assuming you have a laser printer let's get into it.

The first thing you want to do is make your artwork. I use affinity designer 2. Unlike UV printing from tayda, you aren't bogged down by layers and swatches and all the nonsense. But, unlike tayda, not all colors will represent as accurate on all colors of enclosures. so be aware of that when doing your design. Dark enclosures will be harder to see so stick with lighter colored boxes. Once you have your design done it's time to print. It's super important you remember to invert your design before printing. Unlike a regular waterslide, film free is applied with the image backwards so that when the film is removed the toner will be in the correct orientation. I usually print 3 designs at a time to get the most pedals out of a sheet of paper. 10362.jpg
I like to make a border around my print to make it easier to align to the enclosure, you can do it however you prefer, but you will have to cut out you design. You want to cut it so it fits inside the face of the enclosure and doesn't hang off. I leave a mm or two over my border when I trim it.
Next up I clean my enclosure. I'm using raw enclosures and I really like the look and feel that I get fantastic adhesion. I'm using alcohol wipes so I can get any grease, oil and other contamination that will prevent the glue and toner from properly sticking to the face of the enclosure. Let it fully dry and make sure no dust or hair/lint is on it before you proceed. 10377.jpg
I like to tape off the sides to make cleaning any glue drips easier, but this is optional and completely up to you. 10381.jpg
Next I set up my work area and get everything ready. Once you start you don't have time to back track. Here is everything I will be using. 10380.jpg
I have a container for my water. Some paper towels, my glue, squeegee from the website, a brush and some tweezers for lifting the paper backing. I use a small jar of water to put the brush in once done with the glue because it's water soluble. I use tap water for this, depending on your water conditions you may want to use distilled water. I recommend using Luke warm water, since cold water has given me adhesion issues and hot water can make the film swell and distort your design.
10382.jpg

I put the cut decal in the water and let it sit for around 30 seconds or until the film starts separating from the paper. Then I take it out of the water and dry it off on the paper towel.I put it between a couple pieces and gently pat it dry. You don't want to water down the glue. While it's sandwiched between the paper towel I now add my glue to the enclosure.
10383.jpg
Make sure you shake the glue up well and use your brush to apply the glue to the enclosure. Use enough glue to have a good even coating over the entire face. You don't want to over do it but make sure you have enough as this is what's going to hold your toner in place. I'm using the W1+ glue and it's what I recommend. Because the glue is water soluble its important to fry water off the decal because water will make the glue less effective. The water is really only to separate the paper from the film. 10384.jpg
Now the tricky part. Apply your decal with the film side down and paper side up. You want to position the decal so it's centered. Move quickly as the glue will inevitably start drying once the decal is applied and moving the decal once that happens can result in the toner breaking up and ruining your design. In the event of a failure, you can still start over at this point. You just have to wash all the glue, wipe down with alcohol and start over again. 10385.jpg now that the decal is in place, gently remove the paper backing. I start at a corner with my tweezers and finish by hand. I like to hold the film in place with a finger on the edge so it doesn't slide out of place. I couldn't take pictures and do this at the same time. Once the paper is off, you have one last chance to adjust the placement while it's still wet enough to move. I like to add a little water to my finger and moisten the top of the film so I can move the film without disrupting the toner. 10386.jpg
In the next post we will continue with securing the film in place.
 
Last edited:
Now that we have the film in position we have to get the air bubbles out and have the film secured to the enclosure with a thin layer of glue. This step is probably the most critical. Air gaps mean that the tone can't adhere properly. I put my squeegee in the water so that it smoothly glides on the film. 10387.jpg
I like to work from the center and gently smooth out the decal in all directions ensuring that the film is uniformly flat and all air is removed. I didn't get a picture of this but I also like to use paper towel to remove any excess moisture from the top of the film. Now that the film is secure and all air is out it's time to clean to excess glue from the sides. 10388.jpg
When we squeegee, glue comes out. So I remove my tape and use water and a paper towel to remove the glue. It's ok if you miss a spot because you can get a little glue left behind later.
10389.jpg
It may seem like a lot but the process goes fast, in a matter of minutes. I let the glue set while I'm cleaning the enclosure. Now it's time for the first bake. I bought a dedicated toaster oven at the salvation army some years ago for this. You can use your own oven if you prefer but I don't want to mix the glue and my food in the same oven. I warm up the oven on the lowest setting and once it's up to temp I bake it for 10 mins on the rack.
10390.jpg
After the 10 mins I carefully remove the enclosure and let it cool completely. It's important to let it fully cool because if the glue is warm and pliable, you might pull the glue and toner off the enclosure when you remove the film. 10393.jpg as you can see, after the first bake, I have a flat uniform film with no wrinkles, air bubbles and gaps. Now it's time to carefully remove the film. I use my tweezers to find the edge and slowly peal the film off. I go slow and at a slight angle to leave all the toner and glue intact. 10395.jpg
In this picture you can see a slight residue of glue on the side I missed earlier. Once the film is off I use some ISO alcohol to remove the residue before the final bake. No the film is off we have the reveal if all our work prior was successful. If you did it right the film will remove with no toner on the film. If you had air bubbles you will likely have toner missing on the graphic. In that even you can use a sharpie to lightly fill in the missing toner. It won't be a perfect fix and will look a little different in shade but it's better than having the gap. This is what out film should look like once removed. 10396.jpg
Now that the film is off and the enclosure sides are fully cleaned off, it's back into the oven for one last final bake. The first bake gently sets the glue and toner so the film can be removed. It's important to not scrape the toner and glue yet as it's not fully cured and you run the risk of removing it. The second bake goes in for 20-25 mins on low heat again in the toaster oven 10394.jpg after the final bake the glue is fully cured and the enclosure is now safe to drill. A fully cured glue means the toner is very hard and should not scratch easily. What you end up with is a very professional and durable graphic. Here is the final result. 10398.jpg
I hope you find this tutorial helpful and if there are any questions feel free to ask. There may need to be modifications to the workflow depending on enclosure finish but I had had excellent results on most enclosures regardless of matte, gloss or raw enclosures.
 
Hell yeah, man!

This is a real blast from the past, here. I remember reading your original tutorial on this years ago.

I really just want to add that, with a quality printer and good technique, I would put no-film up against screen printing any day in terms of looks and toughness. Every pedal I have made outside of the first few have use no-film, and they all hold up incredibly well. You can see examples in my build reports, but here is a close-up detail shot of what a quality printer with good toner can do:

pedal.jpg

You can get away with full color on a white or cream enclosure. Here is a beautiful one that @SYLV9ST9R designed for the Dizzy Elk:

Dizzy 1.jpg

Damn, Chris - I better watch out, you might actually get me building pedals again one of these days. I'm almost feeling something like excitement at the prospect - what is wrong with me? :ROFLMAO:
 
Damn, Chris - I better watch out, you might actually get me building pedals again one of these days. I'm almost feeling something like excitement at the prospect - what is wrong with me? :ROFLMAO:
That's incredible Joe! I would love to see you get something built again. I know you have a phaser to build 😂. You and @Harry Klippton are some of the other people to really do no film justice and make stuff that really pushes me to get back into doing this. Of course @Bio77 was the OG no film guy who got me into it.

I think the real draw of doing it this way is the freedom to print something and have a finished enclosure within an hour. I'm not worried about long turnaround times, tarrifs and any of the formatting. It's really in the spirit of DIY. Grip it and Rip it.
 
with a quality printer

What printer are you guys using?

I've got a Brother HL-L2340DW, which I bought over twelve years ago. What I've found is that the middle 1/3 or so of whatever I print is nice and crisp, but the printing gets a bit fainter as towards the edges. It seems to do this even with a fresh, official Brother-branded toner cartridge. So if I print three designs side-by-side like GOTA does, the two on the sides won't be as dark and crisp as the middle one (and I print with 1200dpi HQ setting). This happens even with plain paper. New printers aren't that expensive, might be easier just to get a new one rather than try to wrangle with this one. Sadly, >10 years is a long time for modern mass-market electrical appliances.
 
What printer are you guys using?

I've got a Brother HL-L2340DW, which I bought over twelve years ago. What I've found is that the middle 1/3 or so of whatever I print is nice and crisp, but the printing gets a bit fainter as towards the edges. It seems to do this even with a fresh, official Brother-branded toner cartridge. So if I print three designs side-by-side like GOTA does, the two on the sides won't be as dark and crisp as the middle one (and I print with 1200dpi HQ setting). This happens even with plain paper. New printers aren't that expensive, might be easier just to get a new one rather than try to wrangle with this one. Sadly, >10 years is a long time for modern mass-market electrical appliances.
You need a new drum unit. Not just the toner cartridge. (I am a professional, I used to work for Xerox... :ROFLMAO: ....true story)
 
What printer are you guys using?

I've got a Brother HL-L2340DW, which I bought over twelve years ago. What I've found is that the middle 1/3 or so of whatever I print is nice and crisp, but the printing gets a bit fainter as towards the edges. It seems to do this even with a fresh, official Brother-branded toner cartridge. So if I print three designs side-by-side like GOTA does, the two on the sides won't be as dark and crisp as the middle one (and I print with 1200dpi HQ setting). This happens even with plain paper. New printers aren't that expensive, might be easier just to get a new one rather than try to wrangle with this one. Sadly, >10 years is a long time for modern mass-market electrical appliances.

I used a Brother printer for my first ones and the toner quality was really lacking. You can see the difference in my build reports, if you go to the earlier ones.

I have an HP LaserJet Pro M255dw and it was a massive improvement.

Just don't look at the toner cost 🤡
 
Not cheap, but you can buy white toner that you can simply swap with your black one. For those who prefer dark enclosures. Just need to check if your printer is supported.

 
Back
Top