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I used 3mm diameter LEDs for the bypass and rate indicator and the larger diameter panel mount power jack. I had a small alignment issue with the rate LED, but I was able to wiggle it into the correct hole without too much trouble...

I built the Trembling Loon last night. It worked wonderfully right from power-up. I sourced all the components from Tayda and used the 10K to 20K LDR here as a substitute to the LDR called out in the build documentation. The rate indicator LED didn't line up exactly as expected but I may have...

125B Enclosure I used the measured diameter from the instructions for the rotary switch diameter, I have no way of double checking that diameter though and you may want to validate it against the actual part you plan to use. I used 3mm for the indicator LED diameter and I used the larger panel...

I have the (x,y) coordinates captured accurately. I used known working diameters for the pots, footswitchs and I/O jacks that I source from Tadya. I used a measured diameter for the toggle switches, DC jack and LEDs. Please double check all the diameter values per the actual components you plan...

https://drill.taydakits.com/box-designs/new?public_key=ZTVzc3BzQWdMYVJzK2orOGZmM0UzZz09Cg== Adjust diameters as you need - I used the larger panel mount power plugs because they are easier to get and I used 3mm LEDs. I also measured the diameter of the toggle switch directly from the page.

https://drill.taydakits.com/box-designs/new?public_key=ZTVzc3BzQWdMYVJzK2orOGZmM0UzZz09Cg==

I added the 0.2mm for the powder coat, adjust any diameter as you need especially for the power and LED holes. I haven't made this myself but instead printed the template and measured the coordinates from the center point...

That link didn't work from my phone, so try this if you have problems: https://drill.taydakits.com/box-designs/new?id=3265

Same caveats as above. This is all measured from the templates center point. Adjust any diameter to suit your preference. https://drill.taydakits.com/box-designs/new?public_key=K0NhSGlrdWczaFE3MUp2NWh4dzRhUT09Cg==

I'll have it done shortly.

The link didn't work. If you can just tell me what enclosure you want it in, I can transpose my measurements.

There doesn't appear to be an exact tayda box for the 1590BBM. I used the 1590XX for the template instead. I chose the 2.1mm panel mount power jack as I believe that is more common and I used 3mm LEDs for the indicator lights. I did already add the .2mm for the powder coating. This is for the...

Full size or mini, which rev if full size?

Good thread - glad it got solved. Is the take-away here too much heat or was something else the culprit for damaging the traces?

125B enclosure. You may need to adjust the power and LED hole size to what you plan to use. I added the +.2mm to the hole size for powder coating. https://drill.taydakits.com/box-designs/new?public_key=TnVjTWtPRnhheW1tYnBvemJqTTc2dz09Cg==

This was my third build and it went really well. I only had to fix the on/off indicator LED as I put it in the wrong way the first time. I guess now is when the overconfidence starts to set in and I'll doubtlessly be humbled in the near future 😆. The 2.2 uF and 1 uF WIMA caps I bought took more...

I'm using an old mini-spool of 62/36/2 Radio Shack branded high tech solder. When I get through it, I'll try some version of Kester.

If you still need the drill template, I just put it together. https://drill.taydakits.com/box-designs/new?public_key=TnVjTWtPRnhheW1tYnBvemJqTTc2dz09Cg==

@flippy69 no worries, I got pretty close with a caliper and a printer

If no one already has one, I'll print out the sheet and figure out the dimensions for you.