Interest: 125B power supply?

z2amiller

Active member
I mostly got into building pedals to make stuff for my guitar playing nephews. The best I can say for myself is "well, I OWN a guitar".
This year at Christmas, the younger of the two nephews was like, "Gee, Uncle @z2amiller, these sure are great but what I really need
is a way to power a bunch of them at once". That got me thinking about making my own power supply. But I'm not a musician and
don't really know what's out there, or what kind of features would be interesting.

I've been noodling around a bit. I think what would make cool features would be:

* PedalPCB-standard 125B size.
* Using a USB-C power supply as the input. (requiring USB-PD) Everyone has or can find a 65W USB-C adapter/cable. I don't think I've seen anyone else doing this but it seems like a no-brainer.
* [Maybe] having some of the ports be switchable to 18V. Or permanently 18V. The downside of switchable 18V ports as I see it is accidentally plugging a 9V pedal into that port if there's not a lot of feedback that it's 18V (e.g. making the plug+cable yellow or red or something which you can do if it's permanent). 18V is easy because USB-PD can deliver 20V.
* [Probably] Using isolated outputs. I hear that guitar players pay money for these. I can do isolated outputs but it cuts down on the density, I can get fewer ports in there since the components to do isolation are quite a bit larger (transformers, etc). I was wondering, though, does isolated power even matter when the first thing you do is chain the ground of a bunch of pedals together with 1/4" cables?
* [Stretch] Finding a way to make the power outputs be top-mounted. I was actually thinking about ethernet cable connections, since power-over-ethernet can deliver some tens of watts, why not branch that out into a bunch of 9V barrel plugs? You can do 4 per cable and there's room in a 125B for 4 of them on top. And you can get fancy right-angle cables. But that might mean a lot of custom cable making (and if you've read some of my other posts you might know how much I hate soldering wires to things, especially other wires). Easier would be pre-made barrel jack<->barrel jack connectors with jacks along each side. Is there some kind of multi-connector cable that'd be better than this?
* [Extra Extra] I could probably do something fancy like current monitoring per port, but I was struggling with finding displays that would be dense enough,
7 segment delays don't get small enough that I could find, but there's always fancy OLED displays and stuff. This wouldn't work with stacked boards though, not enough vertical room - and now it's adding a microcontroller, too. I'll probably skip this.

I think that with isolated 9V/18V power, I could probably fit 12 jacks into a 125B, with two boards vertically stacked.

The isolated power version is a lot more expensive. Component cost-per-port is about $2. With a non-isolated version I could probably get by with a handful of shared buck converters and get to 16 ports on a single board pretty easy - component cost-per-port is probably 50 cents. But it might require another stacked board on top just to handle the density anyway if using the standard barrel jack connectors, or figure out a way to do top-mounted power delivery.

I was thinking I could probably do a super-cheap one as well, using USB-PD negotiating 9V and just letting the USB adapter do all of the work for voltage conversion. (And maybe throw some filtering in there). Negotiating 9V you can get up to 27W which is whatever like 30 100mA pedals. Something like this could fit in a 1590A (or even an altoids tin) and use daisy-chain barrel plugs.

I think even kinda-commercializing something like this would be Complicated since it's dealing with power supplies, so I'd probably share the whole project when I'm done if there's interest. I'd be really interested to hear from the community if anyone's tried anything like this before, or has some kind of wishlist on what would make a good power supply.
 
* Using a USB-C power supply as the input. (requiring USB-PD) Everyone has or can find a 65W USB-C adapter/cable. I don't think I've seen anyone else doing this but it seems like a no-brainer.
This is an immediate turn-off for me. USB-C is more reliable than micro-USB, but I've still seen too many broken USB-C connectors, and in something that's going to be plugged and unplugged frequently and attached to something I'm going to be stepping on regularly, I wouldn't trust it for reliability.

I appreciate that it's common and most people have them lying around so you're cutting costs for the build, but when it comes to power I'm much more interested in something reliable than something cheap. And I don't even gig as a guitarist.
 
How many outputs do you really want? My board, which has something like 10 pedals, I can use a 4 output device as I'm chaining all the analog drive circuits together, and only the digital or modulation pedals get isolated power. I have a Voodoo Labs x4, and I used to have a Voodoo Labs Pedal Power 3+ (which has 12 outputs) until I did an a/b test and learned that drive pedals don't care whether they have isolated power or not - it's only digital pedals that contribute noise.

You might aim for a (relatively) low amount of 5 or 6 isolated outputs and focus on the quality of DC output - filtered so it's as flat as possible. Or have two variants, one with more outputs that costs more to build.

I'm with vig, I'd rather aim for something robust than cheap. It really sucks when your gear goes down at the gig.

I've found that the mantra of elegance through simplicity has allowed me to focus on the essence of the device and pare back things that end up being distractions.
 
Yeah if I were to build a DIY power supply I would probably start with an IEC AC input (most people have USB-PD supplies lying around, but EVERYEONE has IEC cables lying around) and use a small AC-DC converter. No power transformer/rectifier needed, and something like this would spit out a nice 24V, which gives you plenty of room to add regulators to bring it down to 18V, 12V, or 9V, and you could even add some filtering and get a raw 24V out straight from the converter if you would ever need that.

15W output isn't a huge amount when you look at powering things like modelers or tube pedals, but it will run a board full of solid-state analog things.
 
This is an immediate turn-off for me. USB-C is more reliable than micro-USB, but I've still seen too many broken USB-C connectors, and in something that's going to be plugged and unplugged frequently and attached to something I'm going to be stepping on regularly, I wouldn't trust it for reliability.

I appreciate that it's common and most people have them lying around so you're cutting costs for the build, but when it comes to power I'm much more interested in something reliable than something cheap. And I don't even gig as a guitarist.
I'm currently building up my first ever pedalboard and being able to run it off an embedded cheap power bank is a big part of the mission brief. And I've never liked typical barrel connectors all that much, but IME USB ones are even far worse reliability wise. So naturally I currently have both, with RCAs on the Cioks C4 in the mix as well. There has to be a better way! ;)
 
Thanks for all of the feedback so far. I guess my experience with heavily-used USB-C ports is mostly with Mac laptops and those ports seem to be magical enough that I've never broken one despite a lot of jostling. I imagine there's a tremendous amount of engineering that went into that, which I am not capable of. I thought another benefit would be the portable power banks with USB-PD as @Passinwind said. It'd be possible to do both, of course, to have USB-C or a barrel jack input. I was planning on having the power delivered on a daughterboard so it'd be pretty easy to switch out if the port got damaged, the USB parts are actually super cheap, less than a dollar.

Initially I thought of taking mains voltage in through the IEC-AC input, but honestly don't know if I trust myself enough to screw around with mains voltage in an enclosure like this. Also so far all of the integrated modules I've seen would mostly fill up the inside of the 125B, especially height-wise they're all > 25mm or so tall, and the inside of a 125B is something like 33mm so there's not enough height left for your own jacks and stuff.

Thanks for the feedback about reducing the number of ports and daisy-chaining the analog pedals. I've been pretty focused on density/ports (because MOOOOOORE) but maybe going down to 8 or even 6 ports (with a couple dedicated 18V ports?) would be a better path.
 
I think even kinda-commercializing something like this would be Complicated since it's dealing with power supplies, so I'd probably share the whole project when I'm done if there's interest. I'd be really interested to hear from the community if anyone's tried anything like this before, or has some kind of wishlist on what would make a good power supply.
12V and 15v are both far more useful to me than 18V, since those are my typical optimization points for my self designed DIY stuff. I could've easily done something similar to your proposed solution, but decided to just buy a small Cioks and concentrate on PD negotiation for now. I bought a six pack of these cheap generic PD boards with cases on Amazon (UBB-C on one end, pigtails on the other) and am still working through vetting everything to my satisfaction:


PD Trigger.jpeg

That translator running at 15v along with a twenty buck Eniu bank works great for my purposes, and I plan to plumb it all in under my desktop style angled board, which is mostly meant as a grab and go open mic solution for my fretless basses, acoustic guitar, and Dojo. Right now I typically only bring one of those instruments out at a time, but eventually I might want to have two or all three options available, plus maybe guitar synth and an iPad keys app.
 
Thanks for all of the feedback so far. I guess my experience with heavily-used USB-C ports is mostly with Mac laptops and those ports seem to be magical enough that I've never broken one despite a lot of jostling. I imagine there's a tremendous amount of engineering that went into that, which I am not capable of. I thought another benefit would be the portable power banks with USB-PD as @Passinwind said. It'd be possible to do both, of course, to have USB-C or a barrel jack input. I was planning on having the power delivered on a daughterboard so it'd be pretty easy to switch out if the port got damaged, the USB parts are actually super cheap, less than a dollar.

Initially I thought of taking mains voltage in through the IEC-AC input, but honestly don't know if I trust myself enough to screw around with mains voltage in an enclosure like this. Also so far all of the integrated modules I've seen would mostly fill up the inside of the 125B, especially height-wise they're all > 25mm or so tall, and the inside of a 125B is something like 33mm so there's not enough height left for your own jacks and stuff.

Thanks for the feedback about reducing the number of ports and daisy-chaining the analog pedals. I've been pretty focused on density/ports (because MOOOOOORE) but maybe going down to 8 or even 6 ports (with a couple dedicated 18V ports?) would be a better path.
Another important sticking point with USB-PD: have you ever soldered a USB-C port onto a board before? That is not a DIY-friendly endeavor. Through-hole versions exist, but they're still not a task for the faint of heart.
 
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