Very high soldering temperatures and components/boards

jameuwissen

New member
Hello - novice builder and solderer here with some questions. I'm working with a Yihua 926 solder station and Weller lead free solder (SnCuNi alloy, 3.5% flux). I understand that lead free is far, far, far harder to work with- especially as a beginner, but lead vs lead free is not the question here. I understand it is important because I know you need much higher temps for soldering while using lead free. But I’m needing to push to temp levels that have me questioning myself and many other things... I cannot even get the solder wire to melt directly on the solder tip of any shape or size unless I am at >/= 820 deg F, and I have found that I get the most timely weld when I go at 839 deg F, and that is after heating up the through hole + component lead for anywhere between 8-15 seconds.

So…am I completely frying my boards and components at these temperatures? I looked at the data sheet for the 1k resistors I just soldered, they say the solderability is 245±5°C for 3±0.5 Sec. I’m currently soldering at 447 deg C to make it work within that 8-15 seconds. And I’m creating what appear to be OK joints, but again… did I fry everything here in the process? Does anyone else need that much time or heat, especially if using lead free? Any guidance is very appreciated.


Some other context : I’m using one of the standard conical tips that came with the iron (it’s 1.5mm diameter at the tip). I clean and tin it basically every 1 to (maybe) 2 components because I know I’m running super hot. I’ve watched a ton of videos, scoured forums just to make sure my technique and approach is at least adequate for a novice. I feel good with what I am supposed to be doing, but I am surprised at the temps.
I also had my dad give it a go too, since he has >40 years of welding experience that does include some soldering, and he was needing the same temps to get a weld. One thing he brought up is maybe the temp at the tip isnt exactly matching the temp that the iron’s thermostat is reading? I dont have any tools to test this, and I dont want to blame the tool when the vast majority of the time it is the user, not the tool, that is the issue…but I am just shocked that even trying to tin any tip with some wire, I cannot get the wire to melt directly onto the tip below 820 deg F when this stuff should melt somewhere in the neighborhood of 450 deg F.

Thanks so much, I am super grateful for these forums. I spent a lot of time here learning as much as I could before I made the jump.
 
I always run that hot with lead free. I get in and get out quickly and have never had an issue. Just double check and make sure the joints are good.
 
I'm surprised you need to run this hot, especially if you're saying you can touch solder to directly to your iron and not have it melt until you have it up this high.

I use lead-free exclusively (SAC305, melting point ~220C). I keep my soldering station set to 360C and it works great, within seconds.
For hot air I go higher, about 400C.

I would imagine one of a few things going wrong:

- Your soldering iron is mis-calibrated and you're actually nowhere near your set point temperature. I'm not sure how to test this without some kind of high-temp thermocouple.

- Your tip has a layer of schmutz/oxidation on it that is preventing good heat transfer. Is your tip tinned? When you are heating a joint, do you have a layer of solder on your tip to help transfer the heat?

- Something going wrong with your technique, though it's hard to imagine what technique is required for "holding solder against my iron and it don't melt"

The Amazon Special Yihua 926s might be a bad knockoff/cheap clone. I wonder if you could borrow/beg something different and try it out.
 
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