Well, as the old guy in Monty Python and the Holy Grail said , "I'm not dead yet! I feel haaaapppy!" It works now. If that's all you need to know, don't read on. If you want to know how it happened, here goes:
I received the replacement Q5 transistor, put it in and it's voltage readings matched Q6 nicely. I also installed a new D100 diode.....correctly this time. But.......I still got no audio out. I didn't check all the other audio points and was about to give up entirely when I thought, "hell, I have a couple more IC's (TL 071) and that dang thing has been giving inconsistent readings too, so may as well pull that sucker. And while I'm at it, if I can get it out successfully, THIS TIME I'll put a socket in first." The replacement operation was long and painful (touched my index finger tip with the iron) but finally a success and readings looked good on the voltage. So, I just bypassed the usual audio probe testing and plugged that sucker in hoping for a miracle.......and voila! Audio out. All 3 pots work correctly and volume is great. I can't believe it. It would be awesome to end this thread on #420 but I got close.
But in the end it WASN'T the salmon mousse!
Many thanks to all, especially you patient and regular contributors. And now I have a small confession to make re the IC, and why I decided to replace it. It was not a sin of commission, but one of omission because well, I just don't know much. You may recall how I demonstrated that lack of knowledge early in this thread. (I won't call it stupidity because, well, a stupid person just can't learn; nor will I call it ignorance because, well, an ignorant person just WON'T learn). You noted I had the D100 diode installed backwards. And then you suggested correctly that I had my input jack also wired incorrectly. But still I failed. So, here's my confession. I kept going upstairs and downstairs to work on this (from my music room to the basement workshop) and got tired of that, so I thought, I'll just stick to the music room but I'm tired of being on the floor to connect it to my pedal board power supply. So, what the hell, just pull that power supply power cord and plug THAT into my pedal so I can work at my desk. Of course, I had forgotten that my power supply doesn't just send 9v across it's 10 or so sockets, but has a couple reserved for 12 and 18 volts. So, for one session, I was running 18 volts through my pedal. Of course none of you knew that. And I didn't tell you because after I discovered it, I went back to a 9v power cord and got 9v readings on the PCB so I thought everything was ok. Doh! But no doubt, I must have fried something in the IC (a little internet research confirmed my suspicions). Of course, it wasn't
just the IC because before I fried it, it still wasn't working. My guess is that I damaged the Q5 when installing it and the transistors were the only other things I was working on...... I suppose the aggressive alcohol scrubbing may also have helped. In any case, thanks again. Rock on!