Switch pop

So I've had this apart now all day. Reflowed most of the joints. I don't even need the input jack wired up, the pop comes from the output jack... so it's not the 1M pull down on the input.

I also reflowed the wires going to the switch PCB... but not the switch itself yet.

I checked R48 on the output. Not sure where else to check...

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I cut the LED, that's it. So what does that mean? How do I fix it?!?

I built another one of these and IT doesn't pop. So the circuit must be ok, I'm just doing something wrong on the 1st one.
 
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