what I was considering after the , "spirited" , discussion about my build modification ideas. combining the varnish and plastic sheet, a larger hole lined with like .010 thick plastic and varnish over it, or maybe just a thoroughly bonded plastic to inside the holes. I don't own the board yet and will be awhile after the spree I used from the contest gift card. I just checked prices, from LMS the insulated jacks are currently the cheapest for future buyers and tayda's insulated are only 4 US pennies per more vs these or are you looking to use up an existing supply of jacks?That's a nice looking build!
I wonder if we could find some sort of plastic bushings to isolate metal jacks from the enclosure on projects like these.