More hands the merrier, that is why there are bath houses…..
I love hearing about everyones techniques hopefully more of you come out of the wood work to talk about the build process
I start by populating the resistors. I'm not OCD but I measure them with my DMM, check the docs, bend the legs with needle nose pliers, check the doc again and often check with the DMM again after placing the resistor in the PCB. Measure 10 times, solder once.
I start soldering the resistors and diodes and bend the legs 45 degrees. Ideally I'd do all in one go but the legs get in the way so I have to stop a few times to clip them. At this stage I use blu tack.
Pretty standard from then on, going from short to tall, using painter's tape to keep components nice and flush. Electros are last, again checking values and polarity 50 times.
I've tried cleaning the PCB with isopropyl alcohol and only got good results with a PCB that I'd completed that day. If they are a few days old already the flux just spreads. I also noticed that a couple of solder joints were empty. Pretty sure I didn't miss them so I wonder if cleaning actually weakens the solder joints.
Then I fit the pots and solder all lugs rotating between them. Then the +9V, ground and jack ground wires, feeding them from the pot side.
I like to solder the breakout board to the footswitch and then solder all 6 wires at once. I tape them to the footswitch to keep them flush. Then I solder them to the PCB. If the two boards are going to be close or overlapping I do the opposite. I really hate this part, I suppose thick solid wire is the way to go.
Finally I solder the jacks. At this point I power the board with a 9V battery with alligator clips and plug in to test. If it works (100% success rate so far!) I box it up, add the LED and finally solder the DC jack.
Honestly as much as I love PedalPCB (the catalog, quality, logo, colors, website) I'm not a fan of top mounted jacks, especially because it gets really cramped in a 125B.
I'll take this chance to thank everybody here. This forum is fantastic. Learning so much!