I drill a 3/32" right through the
125B Drill Template and
125B Top Jack Drill Template
with a hand drill. Then I use a Irwin Unibit on my drill press. I am using 5/16" for pots (give a little wiggle room) 3/8" for in/out 1/4" for the toggle switches, 5/16" for the lumberg power jacks, and 15/32" for the 3PDT footswitch.
I have been using 5/16" for the LED bezels from Tayda, but for the Mesmerizer I bought a predilled enclosure and it just had a 11/64" for the LED to press against. I liked that so I am trying it with 5/32 for the LEDs for the Duo Phase enclosure in progress.
My bit is starting to have swarf that is harder to remove. I have done about 40 enclosures. Is it time to replace?
How many 1590XX projects will there be before a 1590XX Drill Template is for sale? Although I may start getting the Tayda pre-drilled enclosures when available. That pretty nice for just an extra dollar. (They list the colors on Tayda, but the pictures all appear unfinished. Weird huh?)